Redline Operations Group  ·  Virginia, USA

REDLINE
OPERATIONS
GROUP

We find the threshold between controlled performance and operational breakdown, and we keep your business on the right side of it.

Book a Discovery Call Our Services
90+
Combined Years in Manufacturing
$2.5M+
Documented Savings & Avoidance
15+
Global Safety Managers Led
34+
Years Precision Machining

Most operations don't fail all at once. They drift past the redline: inventory out of balance, processes without controls, maintenance reactive instead of planned, safety risks hiding in plain sight.

What We Do

Full-Spectrum
Operational Consulting

Senior practitioners with deep industry roots in CPG and food manufacturing. Every engagement is hands-on; we work inside your operation, not around it.

Inventory Balancing

Diagnose and resolve simultaneous excess and stockout conditions across multi-SKU, multi-location CPG and food manufacturing environments. Build the visibility tools and controls to prevent recurrence.

Strategic Procurement

Supplier rationalization, contract negotiation, cost savings identification, and procurement infrastructure for companies building or rebuilding the function from the ground up.

Operations & Process Design

End-to-end operational systems that scale. Lean methodology, KPI frameworks, SOPs, and cross-functional alignment built for the realities of food and CPG production floors.

Maintenance Reliability

Transition from reactive break-fix to preventative and predictive maintenance. Reduce downtime, extend asset life, and build the maintenance culture that protects your production schedule.

Industrial Safety

Safety program design, audit, and culture-building for food and CPG manufacturing environments. Build the controls and accountability systems that prevent incidents before they occur.

Fractional Leadership

Senior-level procurement or operations leadership on a fractional basis, for companies in transition, rapid growth, or building a function for the first time without a full-time hire.

MRO & Indirect Procurement

Bring structure to the spend nobody owns. Parts, supplies, services, and maintenance inventory sourced, stocked, and controlled, so uptime never depends on emergency orders and tribal knowledge.

Who We Serve

Built for CPG &
Food Manufacturing

Our core practice serves small and mid-size CPG and food manufacturers: companies where complexity has outpaced process and every dollar of improvement goes straight to the bottom line. Our field operations practice extends that same discipline to contractors and heavy equipment operators.

$10M to $250M RevenueComplex enough to need senior expertise, lean enough that every dollar counts.
Multi-SKU Environments100+ SKUs where inventory imbalance hides in the complexity.
Food & Meat ManufacturingWe know your regulatory environment, your commodities, and your margins.
Operations Under PressureGrowing fast, recently acquired, or rebuilding after disruption.
No Procurement TeamCompanies where one person owns it all; we've been that person.
Safety Culture GapsOperations where safety is reactive rather than built into daily process.
The Team

Senior Practitioners.
One Firm.

Every Redline engagement is led by a senior practitioner with direct, hands-on experience in your industry. No junior consultants. No learning curves on your dime.

Melissa Turner
Melissa Turner
C.P.M.  ·  CSCP  ·  MBA Candidate
Supply Chain & Procurement, Founding Consultant

20+ years of hands-on experience inside manufacturing and distribution, including CPG and meat processing. Most recently sole procurement executive at a CPG meat manufacturer: $37M in annual spend, 400+ SKUs, $690K in realized cost savings and $200K+ in cost avoidance in a single fiscal year. Builds procurement infrastructure, fixes inventory imbalances, and delivers measurable cost results independently and at pace.

Inventory Balancing Strategic Sourcing Cost Savings SAP · Aptean/Ross Fractional Procurement
Derek Bizzell
Derek Bizzell
BBS  ·  Six Sigma YB  ·  OSHA 30
EHS & Operations, Senior Consultant

20+ years spanning manufacturing, distribution, and global industrial environments. As Global EHS Manager at Universal Leaf Corporation, led 15 regional safety managers and served as Corporate Representative for ISO 14001 and ISO 45001 across multiple international sites. Has applied Lean Six Sigma in live manufacturing environments, reducing scrap 43%, rework 78%, and increasing production efficiency 52%. U.S. Air Force veteran; active mentor for veterans transitioning to civilian careers.

EHS Program Design ISO 14001 · 45001 OSHA Compliance Lean · Six Sigma Safety Culture
Gary Clear
Gary Clear
CNC Machining  ·  Tooling Design  ·  Lean Mfg
Operations & Machining, Senior Consultant

34 years of hands-on production experience across beverage container manufacturing, aerospace, and government defense programs, including 17 years in the space sector with security clearance. Brings rare shop-floor mastery: CNC programming, precision manual machining, and custom tooling design from a fully equipped machine shop. Identifies operational bottlenecks and builds the physical solutions himself, an increasingly rare capability no generalist consultant can match.

CNC Programming Custom Fabrication Process Redesign Tooling Design Root Cause Analysis
Field Operations & Heavy Equipment

Beyond the plant floor, Redline supports contractors and industrial operators through a dedicated field operations practice.

Shawn McNew
Shawn McNew
OSHA  ·  MSHA  ·  Fleet Diagnostics
Heavy Equipment & Field Operations, Senior Consultant

Nearly two decades diagnosing, repairing, and supervising complex equipment systems in demanding industrial environments. Currently Field Service Supervisor at Carter Machinery, managing 18 technicians across active customer sites while enforcing OSHA, MSHA, and customer-specific safety standards. Builds the preventative maintenance programs, inspection routines, and accountability structures that keep fleets running and crews safe.

Preventative Maintenance Fleet Diagnostics Field Supervision OSHA · MSHA Equipment Reliability

In every operation there is a redline: the threshold between controlled performance and breakdown. We find it. We control it. We keep you on the right side of it.

In procurement, operations, maintenance, and safety, there is always a redline. Redline Operations Group exists to find it in yours.

Get Started

Let's See If
There's a Fit

No hard sell. A straightforward 20-minute conversation about your operation and whether Redline can help.

Or email directly: melissa@redlineoperationsgroup.net