REDLINE OPERATIONS GROUP
Finding the redline
Redline Operations Group  ·  Virginia, USA

REDLINE
OPERATIONS
GROUP

We find the threshold between controlled performance and operational breakdown, and we keep your business on the right side of it.

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90+
Combined Years in Manufacturing
$2.5M+
Documented Savings & Avoidance
15+
Global Safety Managers Led
34+
Years Precision Machining

Most operations don't fail all at once. They drift past the redline: inventory out of balance, processes without controls, maintenance reactive instead of planned, safety risks hiding in plain sight.

What We Do

Full-Spectrum
Operational Consulting

Senior practitioners with deep industry roots in CPG and food manufacturing. Every engagement is hands-on; we work inside your operation, not around it.

Inventory Balancing

Resolve simultaneous excess and stockout conditions across multi-SKU operations, then install the controls that stop it recurring.

Strategic Procurement

Supplier rationalization, contract negotiation, and documented savings for companies building the procurement function from the ground up.

Operations & Process Design

Lean methodology, KPI frameworks, and SOPs designed for the realities of a food or CPG production floor.

Maintenance Reliability

Move from reactive break-fix to preventative and predictive maintenance that protects your production schedule.

Industrial Safety

Safety program design, audit, and culture-building that catch incidents in the process before they reach a person.

Fractional Leadership

Senior procurement or operations leadership on a fractional basis, without the cost or commitment of a full-time hire.

MRO & Indirect Procurement

Bring structure to the spend nobody owns, so uptime never rests on emergency orders and tribal knowledge.

Who We Serve

Built for CPG &
Food Manufacturing

Our core practice serves small and mid-size CPG and food manufacturers: companies where complexity has outpaced process and every dollar of improvement goes straight to the bottom line. Our field operations practice extends that same discipline to contractors and heavy equipment operators.

$10M to $250M RevenueComplex enough to need senior expertise, lean enough that every dollar counts.
Multi-SKU Environments100+ SKUs where inventory imbalance hides in the complexity.
Food & Meat ManufacturingWe know your regulatory environment, your commodities, and your margins.
Operations Under PressureGrowing fast, recently acquired, or rebuilding after disruption.
No Procurement TeamCompanies where one person owns it all; we've been that person.
Safety Culture GapsOperations where safety is reactive rather than built into daily process.
Leadership

The People Who Will
Be In Your Plant

Every engagement is led by a senior practitioner who has personally owned the function they are improving. No junior consultants, no learning curves on your dime.

Melissa Turner

Melissa Turner

Supply Chain & Procurement, Founding Consultant
C.P.M.  ·  CSCP  ·  MBA Candidate

$690K realized savings plus $200K+ cost avoidance in one fiscal year, on $37M of annual spend.

Derek Bizzell

Derek Bizzell

EHS & Operations, Senior Consultant
BBS  ·  Six Sigma YB  ·  OSHA 30

Led 15 regional safety managers globally; cut scrap 43% and rework 78%.

Gary Clear

Gary Clear

Operations & Machining, Senior Consultant
CNC Machining  ·  Tooling Design  ·  Lean Mfg

34 years of production floor experience, including 17 in the space sector.

Shawn McNew

Shawn McNew

Heavy Equipment & Field Operations, Senior Consultant
OSHA  ·  MSHA  ·  Fleet Diagnostics

Supervises 18 field technicians across active customer sites.

Read Full Team Profiles
Client Feedback

What Operators Say
After We Leave

Ratings and comments from the plants, procurement teams, and field operations we have worked inside.

In every operation there is a redline: the threshold between controlled performance and breakdown. We find it. We control it. We keep you on the right side of it.

In procurement, operations, maintenance, and safety, there is always a redline. Redline Operations Group exists to find it in yours.

Get Started

Let's See If
There's a Fit

No hard sell. A straightforward 20-minute conversation about your operation and whether Redline can help.